Benefits of Low Volume Manufacturing
In the earliest manufacturing industry, parts or products should be created or made by a skilled craftsman one by one. And the demands for cheaper and faster products led to workshops, factories and mass production. Nowadays, millions of products are churn out under the development of high-quantity production facilities. However, needs of manufacturing low-quantity parts are fairly common in the industry of medical device, automotive, aerospace, military, and so on. Designers, or product developers, they always have to test a new concept model in pilot production periodBefore larger volume production, low volume manufacturing is necessary to support product engineering and functional verification.
Know about Low Volume Manufacturing
Low volume manufacturing, so called Pre-Mass Production, is a rapid manufacturing technique for small quantity production before the actual serial production begins. Low volume manufacturing is the production of 1 to 100,000 parts, playing a role of manufacturing bridge between one-off prototyping and large volume production. Among methods of Vacuum Casting, Rapid Injection Molding, or CNC Machining. It can help to minimize the manufacturing time to produce your parts faster, fulfil pre-mass production with real materials at low quantities.
Benefits of Low Volume Manufacturing
1. Save Costs
Perhaps in general, you are preparing for a new product line or adding a new feature to an existing product, and the receiving results are not sure. The cost and loss that comes might be unbalance, and unpredictable during preparation and creation, or even revision. But with low volume manufacturing, you can produce small quantities of pieces and use these parts to validate or verify your design, materials and industry analysis. Thus, low volume production can be cost-saving and controlled in estimated budget.
2. Ensure Design Flexibility
During product development process, it is not easy to modify and change your designs or materials. This all comes down to production operation. Yet, low volume manufacturing makes those changes without greatly impacting the total order. With rapid manufacturing and rapid manufacturing, you can make changes on-the-fly, better respond to customer feedback, quickly adjust for new materials, and fix design flaws before they become products.
3. Get to Market Faster
The speed of technological change is rising up time by time, and with it, the constant demand to innovate. Being the first to market with an unique product can be the distinction between marketing success and marketing failure. This high competition leads to an increasing amount of pressure on designers and developers to continuously create new unique products in less time as possible. With low volume manufacturing, and the supply chains optimized, shortening turnaround time allows products to show up into market in a matter of days or weeks.
4. Bridge Gaps between Prototype and Production
An added benefit of low volume manufacturing is that it can be used for bridge tooling between prototyping and full-scale production. The techniques enable low volume manufacturing continue to develop and so do the capabilities of the industry. As the quantities of manufacturing increase gradually, streamlining the best practices can save costs and boost on product quality.
Choose Sanwo Metal for Low Volume Manufacturing Services
SanwoMetal offers low volume manufacturing services for metal parts with certified quality. Low volume manufacturing will go up in popularity as product life cycles become shorter an markets become more demanding. Our capabilities of in-house manufacturing ensure to meet diverse low volume manufacturing needs of global clients. We are good at metal CNC machining, sheet metal manufacturing, and die casting.
At SanwoMetal, we provide design for manufacturing support and remote flexibility to our clients. We also provide detailed video files showing all production steps if needed. Contact our team for a free quote, our engineering teams are ready to support you through the process.
