Low Volume CNC Machining
There is no MOQ in CNC machining process at Sanwo Rapid manufacture, our Customs machining process and technologies allows us to provide the machining services from 1 pieces to hundred thousands mass production. Low Volume CNC Machining is the most common quantities on CNC machining at Sanwo, We have more than 30 CNC milling, turning and EDM machined in house for all your Low Volume CNC Machining needs, and we have multilingual support teams to ensure your CNC volume production needs.
Contact us Team for a CNC machining inquiry.
Material Choice for Low Volume CNC Machining
Combine with 3 -Axis, 4-Axis and 5 Axis CNC machining process, Sanwo provides high quality Low Volume CNC Machining in a rapid speed. There are also varieties of material supports for different demands, shells, enclosures and frames require good finish and light weight will choose Aluminum and Magnesium, accessories and components require mechanical function will choose Zinc and Brass, spindles, hinges and tumblers require hardness and strength will Choose Stainless Steel and Titanium. What is the best material choice for your low volume CNC machining parts? Please contact us for further information.
Low volume CNC machining parts
Machining is a vertical machining process to cut materials by rotating a round cutters and move along the parts, the part material for this process is the flat block, and gets parts on different shapes. Any easy or complex geometries parts can have the low volume cnc machining part.
Low volume Turning parts
Turning is a horizontal cnc machining process to cut material by moving the cutter along a rotating part, the part material is normally a bar and only produce round and symmetrical parts due to its fundamentals. Low volume turning parts are those round precision spindles, shafts, handles, flanges and fasteners.
Low volume cnc machining cost
1. Material Selection
The type of material you choose for low volume CNC machining plays a significant role in the overall cost. Metals like aluminum, steel, and titanium are common choices, each with its own cost implications. For instance, aluminum is relatively affordable and easy to machine, while titanium, known for its strength, comes with a heftier price tag.2. Design Complexity
The complexity of your design directly impacts the machining time and the tools required. Intricate designs with tight tolerances may necessitate more advanced machinery and longer machining times, driving up the cost. Simplifying your design, where possible, can help reduce expenses.
3. Machining Time
Time is money, especially in the world of CNC machining. The longer it takes to produce your parts, the higher the cost. Factors like the number of operations, tool changes, and the speed at which the material can be cut all contribute to the total machining time.
4. Setup Costs
Each new project requires setup, including preparing the machine, tools, and programming the CNC. For low volume CNC machining, setup costs can be a significant portion of the total expense, especially when spread over a small number of parts. However, once the setup is complete, producing additional units becomes more cost-effective.
Low volume cnc machining examples
1. Industrial-grade engineering prototypes;
2. Functional prototypes that match the final product;
3. Pre-production components for verification testing;
4. High-requirement custom parts;
5. Fast turnaround production parts.
Applications and Advantages of Low Volume CNC Machining
What is the low volume process?
In the realm of manufacturing, efficiency and precision are paramount. When it comes to producing limited quantities of parts or prototypes, the low volume process emerges as a strategic solution.
Tailored Precision: Low volume CNC machining offers a tailored approach to precision manufacturing. With Computer Numerical Control (CNC) technology at its core, this method ensures consistency and accuracy, even with intricate designs and complex geometries.
Cost-Effective Solutions: For projects with limited production runs, traditional mass manufacturing processes may prove financially prohibitive. Low volume CNC machining mitigates this challenge by optimizing resources and minimizing setup costs, providing a cost-effective solution without compromising quality.
Flexibility and Adaptability: Unlike rigid mass production methods, the low volume process offers unparalleled flexibility. From design adjustments to rapid prototyping, CNC machining enables quick iterations, empowering manufacturers to respond swiftly to market demands and design refinements.
Streamlined Production: With efficient setup times and streamlined workflows, low volume CNC machining accelerates the production timeline. This agility is invaluable for businesses seeking shorter lead times and expedited product development cycles.
Quality Assurance: Quality is non-negotiable in manufacturing. Low volume CNC machining adheres to rigorous quality control standards, ensuring each component meets specifications with precision and consistency, regardless of batch size.
SAMPLE PRODUCTS
Aluminum Lathing Low Volume
Aluminum Machining Low Volume
Aluminum Parts CNC Machining
CNC Lathing Production
CNC Machining Low Volume
CNC Machining Production
CNC Metal Manufacture
CNC milling Lathe Small Batch
FAQ
How do I know my design will be kept confidential?
We of course will sign and adhere to any non-disclosure or confidentiality agreement. We also have a strict policy within our factory that no photographs are ever allowed of a customer’s product without express permission. Ultimately we rely on our reputation of working with hundreds of thousands of unique designs over many years and never allowing any proprietary information to be disclosed to a third party.
How long does a CNC production quotate take?
According the the volume of the request, will need 24 hours-72 hours for low volume to volume CNC machining production, we will notify you as soon as possible after we review your design
Can I use my own material for production?
Yes, customer-supplied material is fine so long as it fits with our machine capabilities and CNC machining process are acceptable, we will quote without material cost then, or you can support a link to purchase the material in China if you have.
What is the shipping choice for volume CNC production?
We provide DHL/FEDEX/UPS Door to door supports to client if the volume is not exceed the required volume, we will quote the shipping cost, and if it is big we have our cooperate Cargo also door to door service and they will quote
Is Low Volume CNC Machining Right for You?
Low volume CNC machining is ideal for projects that require precision, flexibility, and customization without committing to large-scale production. Whether you're prototyping, testing, or fulfilling a niche market need, this method offers a balance between quality and cost. However, it's important to assess whether the upfront setup costs and potential for higher per-unit expenses align with your project goals. If you're aiming for large-scale production, other manufacturing methods might be more cost-effective in the long run.
